Here is the professional English translation of the preventive measures for ultrasonic flowmeter zero drift:
I. Installation & Environmental Control
Stable Temperature Environment
Maintain operating temperature within -30°C to 160°C. Beyond this range, install temperature sensors for automatic acoustic velocity compensation .
Avoid direct sunlight on probes; add thermal insulation to pipe exteriors .
Vibration Suppression
Install flowmeter ≥20D (D=pipe diameter) from pumps/valves; reinforce pipe supports .
Use elastic gaskets to isolate high-frequency vibration sources (e.g., compressors) .
II. Operational Maintenance
Periodic Zero Adjustment
Manual Zeroing: With static full-pipe flow, execute zeroing via device menu (e.g., M42) if instantaneous flow ≠ 0 .
Automatic Calibration: Enable weekly self-check for zero validation under no-flow conditions .
Low-Flow Cutoff Setting
Set threshold to 0.03–0.05 m/s to filter false micro-flow signals .
Sensor Maintenance
Clean probe surfaces quarterly; replenish couplant semi-annually (ensure >95% acoustic transmission) .
Inspect cable shielding integrity to prevent EMI-induced signal distortion .
III. Fluid & Parameter Management
Medium Stability Monitoring
Switch to Doppler mode and recalibrate if bubble content >0.1% or suspended solids fluctuate abruptly .
Manually input real-time density data if fluctuations exceed ±5% to correct acoustic models .
Dynamic Damping Adjustment
Increase damping coefficient to 3–5 seconds in turbulent zones (e.g., downstream of pumps); reduce to 1–2 seconds for steady flows .
IV. Calibration & Upgrade Strategies
Scenario Action Frequency
Custody transfer (0.5-class) Factory recalibration + field verification Mandatory 1 year
High-temp/corrosive media Upgrade corrosion-resistant probes + acoustic model 2 years
Aging devices (>5 years) Capacitor testing + zero-drift module retrofit As needed
Key Notes:
Perform initial zeroing after 72 hours of new device operation to eliminate stress deformation .
Always verify static zero before restarting long-idle equipment .
This integrated approach (temperature control, dynamic zeroing, fluid adaptation, and calibration) reduces zero-drift risk by >80% .
(Translation retains original technical terminology, citation markers, and logical structure for accuracy. Units/metrics standardized to SI format.)
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